Capabilities

Advanced Manufacturing Capabilities for High-Performance Thermoplastic Materials

PCI Labs’ Manufacturing Capabilities Increase Speed to Market With Proven, Cost-Effective Solutions For High-Performance Thermoplastic Materials.

Everything we do at PCI Labs is process driven. As a result, we consistently meet deadlines, produce consistent quality, and, in turn, deliver on-time products that earn repeat business. In addition, our proven lean manufacturing processes and broad manufacturing capabilities create greater value. For example, they offer clear advantages and added benefits for new product launches.

Because every application has different performance requirements, PCI Labs builds its capabilities around flexibility. Consequently, our team pairs in-house coating, fabrication, and finishing lines with rigorous quality testing under our ISO 9001–certified quality system, so parts move from prototype to production without changing suppliers. Additionally, our toll coating services extend these capabilities to OEMs who need a single partner for high-volume, high-performance plastic and glass components. As a result, customers gain a faster, more reliable path from design to production.

Coatings Technology - Surface Finishing

  • 24" – Automated Spray Line (600 mm – wide, Injection Molded Parts, Sheets)
  • 56" – Part and Sheet fully Automated Spray Line (1400 mm – wide, Large Injection Molded Parts, Sheets)
  • 24" Flow Coat 100% Solids Automated Line (600 mm – wide, Sheets)
  • 12" Spin Coat line (300 mm, 3-D Parts)
  • UV Dosage Energy – 12000 mJ/cm²
  • Oven Temp. 250 °F (120 °C)
  • Clean Room - Class 10000 (Fed STD 209-E), ISO-7 (ISO 146441-1)
  • Thermal, UV, 100% Solids Coatings
  • Chemical Mixing & Dosing
  • Chemical Testing
  • Shadow Curing – LEARN MORE

Plastic Fabrication Services

  • CNC Precision Saw Cutting
  • CNC Routing/Drilling
  • Punching/Blanking (Die-Cut)
  • Steel Rule Die Cut / Shearing

Plastic Finishing Services

  • Screen, Pad and Digital Printing
  • EMI/RFI Shielding, AR and Transparent Conductive Coatings
  • Custom Application of Adhesives Tapes and Gaskets
  • Wrapping, Masking and Packing

Value Added Services

  • Chemical Surface Finish Application Technology Assistance
  • QC Solutions for Coatings & Plastics
  • Part & Process Validations & Qualifications
  • Pilot Plant
  • Thermal, Mechanical, Chemical & Environmental Lab Testing

Plastics & Glass

Polycarbonate (PC)
Acrylic (PMMA)
PET/PET-G
PEEK-G
ABS
ADC
CR-39
PEI/PSU
Tritan Copolymer
Polyester
Metallized Plastic
Glass

Ready to Start Your Project?

Contact us to discuss your coating and fabrication requirements